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Here is Georges rocking chair seat. I managed to get pretty good bilateral
symmetry despite the board I was using. As shown earlier this is a two board
seat.
The price of this beautiful rocking chair is $20,000. If you
are interested you may contact me via
email or you can call 540-286-2586 or
903-9973.
I hope you enjoyed the pictorial story of this beautiful rocking chairs creation.
Rocking chair from left front view.
This photo shows the headrest from the front. Again, a spectaular piece of wood!
This shows the back of the headrest of the "George Washington" rocking chair.
Truly, one of the most spectacular pieces of wood I have ever seen.
Here is the old foundation of Georges whiskey distillery. The stump of the
walnut tree is clearly visible. You can see how the tree sent plenty of roots
under the floor where the mash was processed. The building in the background is
the old grain mill which provided the raw product for the distillery.
Here I am cutting the rabbets in the leg joints. I prefer doing this operation
with the chair seat vertical rather than lying flat on a bench because I can see
what is going on much better.
Here are the laminating pieces which will make the back braces for George's
chair. There are four thin strips of wood in each of the eight stacks. Notice
the "mash influenced" exquisitely wild grain pattern.
These are the billets that will be used to shape the arms for Georges chair.
Notice the very nice sweep of the grain in the direction of the arm.
The first step in gluing up the headrest is to glue the billets in pairs using
my small Bessey clamps. As long as the bar of the clamp is dead perpendicular to
the joint the pieces will not slide out of position when the clamp is tightened.
The headrest billets have been jointed at 5 degrees each and now I plane them by
hand prior to gluing them together so the joints will be perfect.
These four billets (one is being repaired and thus not in the photo) will make
up the headrest. Each billet has the edges jointed and planed at an angle so the
headrest can be glued up in a nice curved shape. (coopered)
This photo shows me bandsawing the 1 & 3/8+ sections of the back leg.
In short fat boards like these it is sometimes difficult to find good wood long
enough to make the rockers from. These boards were barely long enough.
This is Georges seat being glued up. The wood was large enough to make a nice
two board seat. I never make a single board seat for several reasons, not the
least of which is you have no hope for bilateral symmetry.
Once the board is ripped with the small saw the edges need to be cleaned up on
the jointer. The next step will be cutting on the table saw. It is my personal
preference to leave the faces of the boards rough. Many would run these boards
through the planer at this point.
Beginning the cutting process. With big boards like this is always a little
nerve-racking, but if you never make that first cut you will never have a
chair.
A little turpentine on the boards shows the grain well. You can see how wild
the grain is. Could be because the tree sent a great many roots under the
diltillery floor where the mash was processed.
These beautiful walnut boards came from a 150 year old walnut that grew in
front of George Washington's Distillery in Mount Vernon VA. As you can see
the tree was huge. The rebuilding of the distillery required the removal of
this tree.















